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DX in Manufacturing: The Need for Creating Intelligent and Connected Businesses

Digital Transformation in Manufacturing
Digital Transformation

DX in Manufacturing: The Need for Creating Intelligent and Connected Businesses

The way people presume digital transformation varies significantly. For some, it is all about transforming the manual to automated processes, while it is utilizing and managing information wisely for making fast and accurate decisions. Be whatever digital transformation brings to the table, it is changing the face of the manufacturing industry, remarkably. 

According to PwC, out of 2000 manufacturing companies, 86% expect to secure simultaneous gains from both lower costs and added revenue from their digitization efforts in the next five years.

Industry 4.0 framework and contributing digital technologies
(Source: PwC)

The manufacturing industry is moving away from legacy enterprise applications as they understand that their market is changing and so are the consumer behaviors. With the option to buy from all over the globe and compare products with different vendors, consumers now lookout for investing in a company that delights them with innovative products and offers amazing customer satisfaction. 

Manufacturers are adopting advanced technologies like cloud, mobile, the Internet of Things, this shows that they are shifting their focus from business applications to critical data that drives them.

SEE ALSO:  “Guide to Industrial IoT in Manufacturing

Understanding that turning this data into valuable information is the key to success, companies have started to adhere to an integrated approach from isolated processes and obsolete data to manage and utilize information smartly for beating the gripping competition.  

In the new age of manufacturing, the leaders have started to realize the importance of cyber-physical connectivity, utilization data, and digital processing for generating greater revenue. 

Here are some of the potential advantages of DX in manufacturing. 

Accelerated Productivity

The utilization of IoT and sensors in the manufacturing production floor has helped the leaders to digitalize the process and monitor machine, human performance. The data obtained from the devices help the operators and supervisors identify the machine performance and efficiency in real-time. This data again will be used to prevent maintenance/repair costs. 

Also, the digital production floor enables the operators to record and transfer data on-the-go. The entire complex process is simplified and this helps in accelerating the productivity of both the humans and machines on the floor, leading to improved growth and RoI. 

Assured Quality

Analyzing the performances of machines while operating in its peak and normal conditions and comparing the data will help the manufacturing leaders to execute a perfect production plan. Understanding the defects and machine downtime through digital data aids the leaders in producing goods on time and of high quality.

Reduced Cost

The data captured in real-time through sensors, IoT devices power the executives to utilize the machines, humans wisely and manage the inventory better. High performing machines will be involved in critical production and deploying less labours for less critical production will result in reduced expenditure while driving increased productivity. Tracking assets in real-time ensures better inventory management. 

Enhanced Safety

Manufacturing staff often deal with hazardous machines and rugged environment. Thanks to the IoT and sensors placed in the environment. These smart devices will help staff identify any threats in the environment or defects in the machines instantly to avoid the potential mishap. The digitalization also motivates the employees to perform better. 

Integrated data

Siloed data always pose a challenge to decision-makers and seeing them in one place doubles their pain. The evolution of advanced solutions like AI, machine learning, IoT, enterprise apps have enabled the enterprise heads to integrate data smartly with a centralized dashboard to make faster and better decisions. 

From the above discussion, it is evident that transforming the manufacturing landscape with Industry 4.0 solutions accelerates productivity, improves performance and ensures faster decision making, contributing to substantial RoI. 

However, the real challenge is implementing a perfect digital transformation strategy to achieve that. A well defined digital transformation roadmap is required for setting up a workable Digital Transformation strategy for a manufacturing company. Choose a partner with the right expertise, skills, proven track record to get started with a digital transformation journey that is fruitful in the long run. 

Looking for one? We have helped similar companies like yours in transforming their legacy manufacturing processes with industry 4.0 solutions. Let’s talk and you’d discover how we have enabled leading manufacturing companies with digital solutions to improve their productivity, RoI.